Silicone rubber heaters are a type of flexible heater that derive their name from silicone rubber – a variant of synthetic rubber. These heaters are commonly employed in applications where industrial heaters are used to heat small spaces. Many of these spaces are inaccessible for fitting traditional, mainstream heaters. Silicone rubber heaters feature thin profiles, and they can be easily laminated or adhered to different substrates which require stable or elevated temperatures.
Silicone heaters feature wire-wound and etched foil heating circuits that are laminated between two thin silicone layers. Silicone rubber flexible heaters offer geometric flexibility as well as customizability, which makes them an ideal choice for static and dynamic applications. Silicone rubber heating elements can be easily integrated into any existing applications, as they are fully customizable. They can also be combined with connectors, TSATs, and temperature sensors for effective results.
A Few Proven Benefits of Choosing Silicone Rubber Flexible Heaters for Your Industrial and Commercial Application
Thermal uniformity is one of the direct benefits of choosing silicone rubber heaters for your application. This results from the excellent dimensional stability that the silicone rubber material offers. In recent years, the demand for these flexible heaters has increased across industries. The following pointers will help you understand the reasons for this increasing demand.
- Being an elastomer, designed to resist moisture and chemicals, silicone rubber provides a high level of protection in applications where there may be exposure to either of these.
- The chemical and moisture-resistant properties of silicone flexible heaters make them an ideal choice for transportable or movable heating units.
- The thin and flexible construction of flexible silicone heating elements allows for quick heating. Adding to this, both wire wound construction and etched foil heating circuits support rapid conduction.
- Quick heat transfer capabilities of silicone flex heaters make them an ideal choice for applications where rapid heat elevation is essential to maintain process results.
- Being extremely lightweight, at slightly over 2.5 grams per cubic centimeter, silicone rubber heaters can be easily transported between facilities.
- Although thin, these heaters feature rugged construction and aren’t affected by shocks.
- With a life expectancy of over 10 years, the flexible silicone heating elements can meet the requirements of various medium and low-temperature applications.
- They can be made in various shapes including round, square, rectangular, or any custom shape of your choice.
- They can be integrated with RTDs, thermocouples, and wire harnesses for improved thermal and temperature control capabilities.
- Aside from high-temperature applications, silicone rubber heating elements are also suited for low-temperature applications where they may be exposed to temperatures as low as 70°F (-56.6°C).
To realize these benefits, it is important to source your flexible silicone heating elements from trusted and experienced manufacturers. Birk Manufacturing, Inc. is one of the leading silicone rubber heater manufacturers in the US. The company has been serving its customers across industries by providing custom flexible silicone rubber heaters of high quality.