
Aerospace Industry
Unwavering Commitment to Innovation, Precision, and Reliability
At Birk Manufacturing, we specialize in cutting-edge flexible heaters tailored to meet the stringent demands of the aerospace industry. Our commitment to innovation, precision, and reliability makes us the top choice for companies seeking optimal heating solutions for extreme environments.
Extreme Requirements
Birk specializes in thermal solutions for the extreme requirements of Space. Whether you need a solution for satellites, space capsules, solar arrays or something else. We are ready to serve you.

Industry Segments Served
- Avionics
- Satellites
- Spacecraft
- Communications
Key applications in the aerospace industry
Thermal management is crucial for ensuring safety, efficiency, and reliability in aerospace industry applications. Our flexible heaters, sensors, and custom solutions provide critical temperature regulation for the following applications:

Regulating battery temperature in low-temperature environments

Defogging and deicing

Maintaining clarity in camera systems

Warming displays, instrumentation, actuators, valves and much more

Stabilizing temperatures in fuel systems, batteries, fluid delivery systems, etc.

Ensuring optimal functionality of navigation, communication, and reconnaissance systems

Safeguarding critical electronics, batteries, and propulsion systems in satellites

Maintaining operating temperatures for sensitive instruments, propulsion systems, and life support equipment in spacecraft

Battery Heaters
Birk Manufacturing specializes in battery heaters for aerospace applications that increase battery efficiency and extend its lifecycle. Our high-performance battery heaters offer the following:
- Robust design
- Water resistance
- Even heat distribution
- Integrated thermal switches and cut-offs for self-regulation
- Elimination of delamination through vulcanization to a metallic substrate
Integration capabilities
Our flexible heaters can be integrated into critical aerospace components such as:
- Displays
- Instrumentation
- Battery Packs
- Fuel Delivery Systems
- Actuators
- Camera systems
- Hatches
- Rugged Computers
- Circuit Boards

Special Capabilities
- Enable operation at extreme low temperatures (up to -40°C)
- Maintain low out-gassing in vacuum environments
- Adhere to lightweight construction for flight efficiency
- Maintain even heat distribution for consistent performance across surfaces
- Enhance monitoring and control of critical systems with integrated sensors and flex circuits
- Handle mechanical attachment to machined parts
- Offer gold/nickel plating for corrosion and oxidation resistance
- Provide in-house testing for space endurance
- Enhance fail-safe application through dual redundant circuits
QUALITY
Birk’s quality management system reflects the company’s dedication to unmatched standards and reliability in aerospace manufacturing. Consistent quality production and lean processes are encoded in the Birk DNA and enable us to meet our customers’ regulatory and compliance requirements. Birk quality processes provide assurance to our national and international customers alike and allow us to continuously meet our customer satisfaction objective of greater than 95%.
Birk proudly holds AS9100, NIST SP 800-171, and IPC J-STD-001 HS space and military addendum certifications, along with ITAR registration.
Custom Solutions
We understand the specific challenges faced by the aerospace industry, and we excel at delivering solutions tailored to your precise requirements. Direct collaboration with our engineers ensures that each solution is crafted to optimize performance in each unique application.
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