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Kapton® Polyimide Heating Solutions

At Birk Manufacturing, we utilize Kapton® polyimide as a high-performance insulating layer on our flexible etched foil heaters. Known for its thin profile and ability to handle tight spaces, precise tolerances, and small bend radii, Kapton® polyimide is ideal for heating small, compact objects with both simple and complex geometries.

This material excels in applications requiring rapid heating and cooling, such as in medical diagnostic equipment, where precise thermal control is crucial. Additionally, Kapton® polyimide heaters are exceptionally suited for the harsh conditions of space exploration, where they must reliably perform across extreme temperatures, high-vacuum environments, and stringent low-outgassing requirements.

Kapton® polyimide comes in many options with varying chemical compositions, dielectrics, thicknesses, and with different types of adhesives or adhesive-less layers.

Customized Solutions


Birk’s customizable, flexible Kapton heaters are well-suited for a wide variety of industries and applications.  Our design and application engineers have extensive knowledge and can support every stage of your project, providing a cost-effective solution tailored to your needs.

Our solutions can be customized for:

  • Uniform heat distribution to ±0.1°C
  • Complex geometries
  • Formed shapes
  • Selective plating
  • Multi-layer lamination

  • Integrated etched temperature sensors
  • Multiple heat zones and shaded watt densities
  • EMI Shielding

  • Connectorization
  • Robust encapsulation and strain relief of wires and components
  • PSA and foil backing options

Explore the Range of Kapton®

At Birk Manufacturing, we leverage our extensive experience with various styles, including Acrylic, FEP, all-polyimide (AP) and high temperature (HT) based polyimides to provide the best solution possible. The AP and HT materials push the boundaries of traditional Kapton® polyimide heaters, enabling them to achieve temperatures of up to 300°C (572°F). See Specifications below for more information.

Birk Manufacturing is the leading manufacturer of Kapton polyimide heaters globally, offering turnkey heating solutions that help reduce costs and time. Our thin polyimide flexible heaters undergo thorough testing and inspection before being shipped from our facility.

Kapton TypeTemperature RangeSize Range
AcrylicUp to 150°C (302° F)Up to 23” x 29” or 8” x 72”
FEPUp to 260°C (500° F)Up to 23” x 29” or 8” x 72”
AP/HT (All-Polyimide/High Temperature) Up to 300°C (572°F) Up to 23” x 29”

Ultra-thin, ultra-flexible and precision-engineered
for tight spaces and exact tolerances

Integrated Solutions

We enhance your thermal management solutions with custom value-added services like harnesses, connectors, and terminals, delivering seamless integration and efficiency.

VALUE-ADDED OPTIONS

Key Applications

  • Controlling operating temperatures for batteries in sub-zero climates
  • Medical diagnostics such as PCR, MRI, and DNA sequencing
  • In vitro applications
  • Airport security and bomb detection
  • Ion mobility spectrometry
  • Cooling plant and oil sampling
  • Semiconductor wafer processing gas delivery systems, burn-in testing, pressure control, vacuum control, and metrology

Industries Served

At Birk Manufacturing, we are committed to providing innovative heating solutions that support a wide range of industries.

Standard Kapton® Heaters

While we specialize in customized solutions, we also offer our customers quick-turn standard heaters which are useful for rapid prototyping. Birk’s standard Kapton heaters accommodate small-quantity orders and require no tooling. They are available in a variety of sizes, with multiple lead lengths, and backing options.

PARTNER WITH US

Birk’s Kapton® heating solutions are designed to meet the highest standards of performance, ensuring reliability and efficiency for a wide range of industrial applications. Our commitment to quality and innovation makes us the preferred choice for custom Kapton® heating solutions.

Please contact us to discuss our wide range of Kapton® Polyimide Heating Solutions.